Dixon Kodiak 50 Manual

To implement improvements, specifications and designs can be altered without prior notification. Note that no legal demands can be placed based on the information contained in these instructions. Use only original parts for repairs.

The use of other parts voids the warranty.Do not modify or install non-standard equipment to the unit without consent from the manufacturer. Modifications to the unit may cause unsafe operations or damage the unit.When this product is worn out and no longer used, it should be returned to the reseller or other party for recycling. WARNING!Failure to follow cautious operating practices can result in serious injury to the operator or other persons. CongratulationsThank you for purchasing a Dixon ride-on mower. This machine is built for superior efficiency to rapidly mow primarily large areas. A control panel easily accessible to the operator and a hydrostatic transmission regulated by steering controls both contribute to the machine’s performance.This manual is a valuable document.

Dixon KODIAK ELS 60 Manuals & User Guides. User Manuals, Guides and Specifications for your Dixon KODIAK ELS 60 Lawn Mower. Database contains 1 Dixon KODIAK ELS 60 Manuals (available for free online viewing or downloading in PDF): Safety and operating manual. Dixon KODIAK Pdf User Manuals. View online or download Dixon KODIAK Safety Instructions And Operator's Manual, Operator's Manual.

Read the contents carefully before using or servicing the machine. The following of instructions (use, service, maintenance, etc.) by all who operate this machine is important for the safety of the operator and others. It can also considerably increase the life span of the machine and increase its resale value.If you sell your machine, be sure to give the operator’s manual to the new owner.The final chapter of this operator’s manual provides a Service Journal. Ensure that service and repair work are documented. A well-kept service journal reduces service costs for the maintenance and affects the machine’s resale value. Please contact your dealer for more information. Take the operator’s manual along when the machine is taken to your dealer for service.GeneralIn this operator’s manual, left and right, backward and forward are used in relation to the machine’s normal driving direction.Continuous dedication to improve our products require that specifications and design are subject to change without notice.

Driving and Transport on Public RoadsCheck applicable road traffic regulations before transporting on public roads. If the machine is transported, you must always use approved fastening equipment and ensure that the machine is well anchored. DO NOT operate this machine on public roadways. TowingIf machine is equipped with a tow hitch, use extreme caution when towing. Never allow children or others in or on the towed equipment. Make wide turns to avoid jack-knifing.

Travel slowly and allow extra distance to stop.Do not tow on sloped ground. The weight of the towed equipment may cause loss of traction and loss of control.Follow the manufacturer's recommendation for weight limits for towed equipment. Do not tow near ditches, canals, and other hazards.

OperatingThis machine is constructed only for mowing grass on lawns and even ground without obstacles such as stones, tree stumps, etc. The machine can also be used for other tasks when equipped with special accessories provided by the manufacturer. Operating instructions for the accessories are provided with delivery. All other types of uses are incorrect. The manufacturer’s directions concerning operation, maintenance, and repairs must be carefully followed.Lawn mowers and all power equipment, can be potentially dangerous if used improperly. Safety requires good judgement, careful use in accordance with these instructions and common sense.The machine must only be operated, maintained, and repaired by persons familiar with the machine’s special characteristics and who are alsoknowledgeable about the safety instructions.

Use only approved repair parts to maintain this machine.Accident prevention regulations, other general safety regulations, occupational safety rules, and traffic regulations must be followed without fail.Unauthorized modifications to the design of the machine may absolve the manufacturer from liability for any resulting personal injury or property damage. INTRODUCTION Good ServiceDixon’s products are sold only in specialized retail stores with complete service. This ensures that you as a customer receive only the best support and service. Before the product is delivered, the machine has,for example, been inspected and adjusted by your retailer. See the certificate in the Service Journal in this operator’s manual.When you need spare parts or support in service questions, warranty issues, etc., please consult the following professional:This Parts Manual belongs to the machine withEnginethe manufacturing number:Manufacturing NumberThe machine’s manufacturing number can be found on the printed plate affixed to the engine compartment.Stated on the plate, from the top are:1.

The machine’s type designation (I.D.).2. The manufacturer’s type number (Model).3. The machine’s serial number (Serial no.)Please have the type designation and serial number available when ordering spare parts.The engine’s manufacturing number is stamped on one of the valve covers.The plate states:4. The engine’s model.5.

The engine’s type.6. CodePlease have these available when ordering spare parts.The wheel motors and hydrostatic pumps have a barcode decal affixed at the rear. RNReverseNeutralfastSlowChokefuelWarning!Parking BrakeCE conformityWarning! Rotating blades,Do not touch partsmarking. Only forkeep away from theEuropean marketdischarge deckBattery acid is corrosive, explosive and flammableDo not stand hereNoise emissions to the surroundings in accordance with the European Union’s directive. The machine’s emission is stated in the chapter TECHNICAL DATA and on the decals.Use protective glassesUse protective glovesOnly machines for Europeanmarket. General Operation.

Read, understand, and follow all instructions on the machine and in the manual before starting. Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times. Only allow responsible adults, who are familiar with the instructions, to operate the machine. Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area. Never carry passengers. The machine is only intended for use by one person. Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator.

Stop the blades when crossing gravel surfaces. Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

Slow down before turning. Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting. Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard. Operate machine only in daylight or good artificial light.

Do not operate the machine while under the influence of alcohol or drugs. Watch for traffic when operating near or crossing roadways. Use extra care when loading or unloading the machine into a trailer or truck. Always wear eye protection when operating machine.

Data indicates that operators age 60 years and above are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury. Follow the manufacturer’s recommendation for wheel weights or counterweights. Anyone who operates this machine must first read and understand this Operation Manual.

Local laws may regulate the age of the user. Keep machine free of grass, leaves or other debris buildup which can touch the hot exhaust or engine parts and burn. Do not allow the mower deck to plow leaves or other debris, causing buildup to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage. Make sure that you have first aid equipment close at hand when using the machine.

Never use the machine when barefoot. Always wear protective shoes or boots, preferably with steel toe caps.

Always wear approved protective glasses or a full visor when assembling or driving. Always wear gloves when handling the blades. Never wear loose clothing that can get caught in moving parts.

Use ear protectors to avoid damage to hearing. Slope OperationSlopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death.

Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. Mow up and down slopes (10 degrees maximum), not across. Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles. Choose a low ground speed so that you will not have to stop while on the slope.

Do not mow on wet grass. Tires may lose traction. Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope. Keep movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause machine to roll over.

Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes. Do not try to stabilize the machine by putting a foot on the ground. Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over the edge or if the edge caves in. ChildrenTragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them. Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator. Be alert and turn machine off if a child enters the area.

Before and while backing, look behind and down for small children. Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine. Never allow children to operate the machine. Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child. Safe Handling of GasolineTo avoid personal injury or property damage, use extreme care in handling gasoline.

Gasoline is extremely flammable and the vapors are explosive. Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

Use only approved gasoline container. Never remove gas cap or add fuel with the engine running. Allow engine to cool to a safe temperature before refueling.

Never fuel the machine indoors. Never store the machine or fuel container where there is an open flame, spark, or pilot light such as on a water heater or other appliance. Before you begin refueling, minimize the risk of static electricity by touching a metal surface. Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from the vehicle when filling. Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device. If fuel is spilled on clothing, change clothing immediately. Never overfill fuel tank. Replace gas cap and tighten securely.

Do not start the engine near spilled fuel. Never use gasoline as a cleaning agent. If leaks arise in fuel system, engine must not be started until problem has been resolved. Check the fuel level before each use and leave space for the fuel to expand, as the heat from the engine and the sun may otherwise cause the fuel to expand and overflow. General Maintenance. Never use the machine indoors or in spaces lacking proper ventilation.

The exhaust fumes contain carbon monoxide, an odorless, poisonous, and lethal gas. Keep all nuts and bolts tight to be sure the equipment is in safe working condition. Never tamper with safety devices. Check their proper operation regularly. Keep machine free of grass, leaves, or other debris buildup. Clean oil or fuel spillage and remove any fuel-soaked debris.

Allow machine to cool before storing. If you strike a foreign object, stop and inspect the machine.

Repair, if necessary, before restarting. Never make any adjustments or repairs with the engine running. Check grass catcher components and the discharge guard frequently and replace with manufacturer’s recommended parts, when necessary.

The blades are sharp and can cause cuts and gashes. Wrap the blades or use protective gloves when handling them. Check the parking brake’s functionality regularly.

Adjust and service as necessary. Maintain or replace safety and instruction labels, as necessary. Do not modify safety equipment. Check regularly to be sure it works properly. The machine must not be driven with defective or unmounted protective plates, protective cowlings, safety switches, or other protective devices. Do not change the settings of governors and avoid running the engine with overly high engine speeds.

If you run the engine too fast, you risk damaging the machine components. Be very careful when handling battery acid.

Acid on skin can cause serious corrosive burns. If you spill battery acid on your skin, rinse immediately with water. Acid in the eyes can cause blindness, contact a doctor immediately. Be careful when servicing the battery. Explosive gases form in the battery. Never perform maintenance on the battery when smoking or near open flames or sparks.

The battery can explode and cause serious injury or damage. Ensure that nuts and bolts, especially the fastening bolts for the blade attachments, are properly tightened, torqued and that the equipment is in good condition. The machine is tested and approved only with the equipment originally provided or recommended by the manufacturer. Only use approved repair parts for the machine. The mulch blades should only be used in familiar areas when higher quality mowing is desired.Sparking can occur when working with the battery and the heavy cables of the starter circuit. This can cause battery explosion, fire or eye injury.

Sparking in this circuit can not occur after the chassis cable (normally negative, black) is removed from the battery.WARNING!Avoid electrical sparking and its consequences by the following routines:. Use protective goggles. Cam350 12 crack. Ensure that the fuel filler cap is mounted tightly and no flammable substances are stored in an open vessel.

Never work with the starter circuit if there is spilled fuel. Disconnect the chassis cable from the battery first and reconnect it last. Do not make a bridge short circuit across the starter relay to run the starter. Regularly clean deck and underside of deck, avoid spraying engine and electrical components with water. Transport.

The machine is heavy and can cause serious crushing injuries. Be extra cautious when it is loaded on or unloaded from a vehicle or trailer.

Use an approved trailer to transport the machine. Activate the parking brake, turn off the fuel supply, and fasten the machine with approved fastening devices, such as bands, chains, or straps, when transporting. Do not operate this machine on public roadways. Check and abide by local traffic regulations before transporting the machine on any road.

Do not tow this machine, it may cause damage to the drive system. Do not tow any trailers, etc. With this mower. They may jackknife or overturn causing damage to the mower and possibly serious injury to the operator. Load the unit onto truck or trailer by driving up ramps of suitable strength using a slow speed.

The machine is not intended to be lifted by hand. Customer Responsibilities.

Read and observe the safety rules. Follow a regular schedule in maintaining, caring for and using your mower. Follow the instructions under Maintenance and Storage sections of this owner’s manual.A spark arrester for the muffler is available through your authorized Dixon dealer. 8011-514Regularly clean deckWARNING!Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin, causing serious injury.If injured by escaping fluid, see a doctor at once. Serious infection or reaction can develop if propermedical treatment is not administered immediately.IMPORTANT INFORMATIONThe parking brake is not sufficient to lock the machine in place during transport.

Special ops tactical ar15. Ensure that the machine is well fastened to the transport vehicle. Always reverse the machine onto the transport vehicle to avoid tipping it over.WARNING!This mower is equipped with an internal combustion engine and should not be used on or near any unimproved wooded, bush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. Rollover Protection system (ROPS)The ROPS increases the basic weight of the unit by 88 lbs / 40 kg. WARNING!The rollover protection system's capabilities may be impaired by damage if the mower is overturned or if alteration to the ROPS occurs.

If these conditions take place, the total structure MUST be replaced.WARNING!This mower is equipped with an internal combustion engine and should not be used on or near any unimproved forested, bush covered or grassy lands unless the engine's system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintainedin effective working order by the operator. Steering Control LeversThe machine’s speed and direction are continuously variable using the two steering controls. The steering controls can be moved forward or backward about a neutral position. Furthermore, there is a neutral position, which is locked if the steering controls are moved outward.When both controls are in the neutral position (N), the machine stands still.By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively.In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right.Zero turn can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position.

The rotation direction when zero turning is determined by which steering control is moved backward behind the neutral position. If the left steering control is pulled backward, the machine turns to the left. Use extra care when using this maneuver.If the steering controls are in uneven positions when standing still or do not fit in the slots for moving the controls outward, they can be adjusted.

Parking BrakeIMPORTANT INFORMATIONThe machine must stand absolutely still when applying the parking brake. Always set the parking brake before dismounting. Release the parking brake before moving the mower.The parking brake is found on the left of the machine.

Pull the lever backward to activate the brake and forward to release it. Throttle ControlThe throttle control regulates the engine speed and thereby the rate of rotation of the blades, assuming the blade switch is pulled out, see Engaging the Mower Deck.In order to increase or decrease the engine speed, the control is moved forward or back respectively.Avoid idling the engine for long periods, as there is a risk of fouling the spark plugs.USE FULL THROTTLE WHEN MOWING, for best mower performance and battery charging. Blade SwitchIn order to engage the mower deck, pull the knob out; the mower blades are disengaged when the knob is depressed. Ignition SwitchThe ignition key is placed on the control panel and is used to start and stop the engine. Choke ControlThe choke control is used for cold starts in order to provide the engine with a richer fuel mixture.For cold starts the control should be pushed to the ON position. FusesFuses are located on the left hand side of the machine. They are accessed by tilting the seat forward.

They are flat pin fuses of the same type used in automobiles.There are two fuses with ratings and functions:1. 20 Amp Primary fuse2. 7.5 Amp Mower deck coupling.

Fuel TankRead the safety instructions before refueling. The machine has two fuel tanks, just behind the seat. Each tank capacity is 5.7 gallons (22 liters).Make sure the fuel caps are properly tightened and the cap gaskets are not damaged.The engine will run on a minimum of 85-octane unleaded gasoline (no oil mix).

Environmentally adapted alkylate gasoline can be used. See also Technical Data concerning ethanol fuel.

Methanol fuel is not allowed. Do not use E85 alcohol based fuel. Damage to engine and components may occur.WARNING!Gasoline is highly flammable. Observe caution and fill the tank outdoors (see the safety instruction). IMPORTANT INFORMATIONExperience indicates that alcohol blended fuels (called gasohol, ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel the next season. See Storage Instructions for additional information. Never use engine or carburetor cleaners in the fuel tank or permanent damage may occur. Fuel Shut Off ValveThe fuel shut off valve is located at the left rear of the seat. The valve is off when the handle tab is turned perpendicular to the fuel line.IMPORTANT INFORMATIONIn order to obtain an even cutting height, it is important that the air pressure in all tires is 15 psi / 103 kPa / 1 bar.IMPORTANT INFORMATIONAlways raise the deck to the highest position for transport. Cutting Height AdjusterThe deck cutting height is obtained by pressing the foot pedal forward to lift the deck.

To lower the deck, apply pressure to the top side of the foot pedal and allow it to pivot while the lift arm rotates to the rear of the unit. To stop in the desired cutting position, rotate the foot pedal down into the notch in the height plate. The cutting height range is from 1½' (38mm) to 4½'(114mm) in ¼ (6mm) increments. The heights are measured from the ground up to the blade tip with the engine not running.

Seat Adjustment LeverThe seat can be adjusted lengthways. When making adjustments, the lever under the front edge of the seat is moved to the left (as seen by the driver in the seat), after which the seat can be moved backward or forward. Hour MeterThe hour meter displays the total operating time.It will flash CHG OIL (Change Oil) at 50 hour intervals. The flash duration is one hour before and one hour after the interval.

The CHG OIL icon will come on and shut off automatically. The hour meter cannot be manually reset.

Read “Safety Instructions” section and following pages, if you are unfamiliar with the machine. TrainingZero turn mowers are far more maneuverable than typical riding mowers due to their unique steering capabilities.We suggest that this section be reviewed in its entirety prior to attempting to move the mower under its own power. Additionally, we suggest when first operating the mower, use a reduced throttle speed and reduced ground speed by NOT moving control levers to the furthest forward or reverse positions during initial operation, or until operator becomes comfortable with controls. We also suggest first time users, or new users to Zero Turn mowers to become familiar with the mower’s movement on a hard surface, such as concrete or blacktop PRIOR to attempting to operate on turf. Until operator becomes comfortable with mower controls and zero turning capability, they may damage turf due to overly aggressive maneuvers.IMPORTANT INFORMATIONWhen control levers are in the reverse position they return to neutral when released. This may cause the mower to suddenly stop. SteeringTo move forward and backwardThe direction and speed of the mower’s movements is effected by the movement of the control lever(s) on each side of mower.

The left control lever controls the left wheel. The right control lever controls the right wheel.First time users should push mower (see “Moving by Hand” in the Operation section) to an open, flat area, without other people or vehicles/obstacles nearby. In order to move unit under its own power, the operator must be in the seat, start engine (see “Before Starting” in Operation section), adjust engine speed to idle, disengage parking brake, do not engage blades at this time, rotate control levers inward.

As long as the control levers have not been moved forward or backwards, mower will not move. Slowly move both control levers forward slightly. This will allow mower to start moving forward in a straight line. Pull back on control levers to the neutral position and mower should stop moving. Pull back slightly on control levers, this will allow mower to start moving backwards.

Before Starting. Read the sections Safety Instructions and Controls before starting the machine. Perform the daily maintenance before starting (see Maintenance Schedule in the Maintenance section). Check that there is sufficient fuel in the fuel tank. Adjust the seat to the desired position.The following conditions must be fulfilled before the engine can be started:. The driver must be seated on the seat.

The blade switch for engaging the mower blades must be depressed. The parking brake must be on. Both steering controls must be in the locked (outer) neutral position. Starting the Engine1. Sit on the seat.2. Raise the mower deck by pulling the lifting lever backward to the locked position (transport position).3. Activate the parking brake.Disengage the mower blades by pressing the blade switch downwards.

Operation Weak BatteryWARNING!Lead-acid batteries generateexplosive gases. Keep sparks, flameand smoking materials away frombatteries. Always wear eye protectionwhen around batteries.IMPORTANT INFORMATIONYour mower is equipped with a 12-voltnegative grounded system.

The other vehiclemust also be a 12-volt negative groundedsystem. Do not use your mower to start othervehicles.If your battery is too weak to start the engine, it shouldbe recharged. (See “Battery” in the MaintenanceSection.)If “jumper cables” are used for emergency starting,follow this procedure:Jumper Cables1. Connect each end of the RED cable to the8011-642POSITIVE (+) terminal on each battery, takingJumper cable connectioncare not to short against chassis.2. Connect one end of the BLACK cable to the NEGATIVE (-) terminal of the fully charged battery.3. Connect the other end of the BLACK cable to a good CHASSIS GROUND on the mowerwith the discharged battery, away from the fuel tank and battery.To remove cables, reverse order1. Remove BLACK cable first from chassis and then from the fully charged battery.2.

Remove RED cable last from both batteries. Select the cutting height with the cutting height adjustment pedal.4. Make sure the work area is free from objects that could be thrown by the rotating blades.5. Engage the mower deck by pulling out the blade switch.WARNING!Ensure that no one is near mower when engaging blade switch.6. Move throttle control to full throttle.The machine’s speed and direction are continuously variable using the two steering controls. When both controls are in the neutral position, the machine stands still.By moving both controls an equal amount forward or backward, the machine moves in a straight line forward or backward respectively.

In order, for example, to turn right while moving forward, move the right control towards the neutral position. The rotation of the right wheel is reduced and the machine turns to the right.Turning on the spot (zero turn) can be achieved by moving one control backward (behind the neutral position) and carefully moving the other steering control forward from its neutral position. Mowing Tips. Observe and flag rocks and other fixed objects to avoid collisions. Begin with a high cutting height and reduce it until the desired mowing result is attained. The average lawn should be cut to 2½'(64 mm) during the cool season and over 3' (76 mm) during the hot months. For healthier and better looking lawns, mow often after moderate growth.

For best cutting performance, grass over 6' (15 cm) in height should be mowed twice. Make the first cut relatively high, the second to the desired height. The mowing result will be best with a high engine speed (the blades rotate rapidly) and low speed (the rider moves slowly). If the grass is not too long and dense, the driving speed can be increased without negatively affecting the mowing result. The finest lawns are obtained by mowing often. The lawn becomes more even and the grass clippings more evenly distributed over the mown area. The total time taken is not increased as a higher operating speed can be used without poor mowing results.

Avoid mowing wet lawns. The mowing result is poorer because the wheels sink into the soft lawn, clumps build, and the grass clippings fasten under the cowling. Hose the mower deck underside with water after each use. When cleaning, the mower deck shall be raised into the transport position. Make sure the mower is cooled and the engine is off. Use compressed air to clean top surface of the deck. Avoid flooding water on top surface, engine and electrical components.

When the mulching kit is used, it is important that the mowing interval is frequent. Stopping the EngineAllow the engine to idle a minute in order to attain normal operating temperature before stopping it, if it has been worked hard. Avoid idling the engine for longer periods, as there is a risk of the spark plugs fouling.

Disengage the mower deck by depressing the blade switch. Raise the mower deck by pressing the foot pedal forward to the transport position. When the machine is standing still, activate the parking brake by pulling the lever upward. Move the throttle to the minimum position (tortoise symbol). Turn the ignition key to the stop position. Move the steering controls outward.

Remove key. Always remove key when leaving the mower to prevent unauthorized use.IMPORTANT INFORMATIONLeaving the ignition switch in any other position than “OFF” will cause the battery to be discharged. Manually Moving UnitPump release valvesPump release valves are located at the front and rear of the pump. They are used to release the system so the machine may be moved by hand when not running. Tilt seat forward to gain access to the pump. The rear bypass valve sits directly opposite the front valve, below the seat support. It is not visible in the illustration.Use a 17 mm open end wrench or socket and ratchet.

Turn the outer locknut 2-3 turns. Using an 8mm wrench or socket, turn the inner nut one turn.Reverse the procedure to reset the pump, makng sure the outer locknut is tightened.IMPORTANT INFORMATION Tighten the valve moderately.Do not overtighten the valve when closing. That can damage the valve seat. MAINTENANCE Maintenance ScheduleThe following is a list of maintenance procedures that must be performed on the machine. For those points not described in this manual, visit an authorized service workshop. BatteryYour mower is equipped with a maintenance free battery and does not need servicing.

WARNING!Always wear eye protection when around batteries.IMPORTANT INFORMATIONDo not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.Always use two wrenches for the terminal screws.WARNING!Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.Positive terminal must be connected first to prevent sparks from accidental grounding.2221CZ-221. Terminal guard2. Access doorsBattery cleaning and installation.

Safety SystemThe machine is equipped with a safety system that prevents starting or driving under the following conditions.The engine can only be started when:1. The mower deck is disengaged.2.

The steering controls are in the outer, locked neutral position.3. The parking brake is on.Make daily inspections to ensure that the safety system works by attempting to start the engine when one of the conditions is not met. Change the conditions and try again.If the machine starts when one of these conditions is not met, turn the machine off and repair the safety system before using the machine again.Make sure the engine stops when the park brake is not engaged and the operator leaves the seated position.Check that the engine stops if the mower blades are engaged and the driver temporarily moves off the drivers seat. Fuel FilterReplace the line-mounted fuel filter every 100 hours (once per season) or more regularly if it is clogged.Replace the filter as follows:1. Move the hose clamps away from the filter.

Use flat-nosed pliers.2. Pull the filter loose from the hose ends.3. Push the new filter into the hose ends.

Position the filter with the “FLOW” arrow pointing up toward the fuel pump. If necessary, a soap solution can be applied to the filter ends to ease mounting.4. Move the hose clamps back toward the filter.8011-468Fuel filter. MAINTENANCE V-beltsCheck every 100 hours of operation.

Check for severe cracking and large nicks.NOTE: The belt will show some small cracks in normal operation.The belts are not adjustable. Replace belts if they begin to slip from wear. Deck Belt1.Park on a level surface.

Apply parking brake.2.Lower the deck into the lowest cuttingposition.3.Remove bolts from belt shields and removeshields.4.Remove any dirt or grass that may haveRemove belt shieldsaccumulated around the cutter housings andentire deck surface.5. Carefully roll the belt over the top of the cutter housing pulleys and remove belt. Deck belt installationNOTE: For ease in installing the deck belt, refer to the routing decal on bottom of seat.1.

Wrap the deck belt around the electric clutch pulley that is located on the engine shaft.2. Route the belt forward and up onto the deck.3. Place belt around spring loaded idler pulley.4.

Wrap the belt around the stationary idler pulley and around the mandrel housings.5. Push inward on the idler arm and carefully route belt over stationary idler pulley.

Once belt is properly routed, slowly release idler arm to tension belt.6. Double check belt routing to make sure it matches the routing decal, and the belt does not have any twist. Correct as needed.7. Replace belt shields on both mandrel housings and secure with fasteners. Pump BeltReplacing pump beltPark the mower on a level surface.

Engage the parking brake.Belt removal1. Remove the deck belt (see Deck Belt Removal in this section of the manual).2. Create slack in the belt by removing the spring on the pump idler arm.3. The belt should now be able to be removed from the engine pulley and pump pulleys.Belt installation1. Wrap the belt around the pulley2. Route the belt around the inside of the idler pulley.3.

Wrap the belt around the engine pulley.4. Reattach the spring on the pump idler arm.5. Reinstall the deck belt. (see Deck Belt Removal in this section of the manual). Cutting BladesIn order to attain the best mowing effect, it is important that the blades are well sharpened and not damaged.Bent or cracked blades or blades with large nicks should be replaced.IMPORTANT INFORMATIONThe sharpening of blades should be carried out by an authorized service workshop.Damaged blades should be replaced when hitting obstacles that result in a breakdown.

Let the service workshop decide whether the blade can be repaired/ ground or must be replaced.Balance the blades after sharpening. Check the blade mounts.WARNING!Blades are sharp. Protect your hands with gloves and/or wrap blades with a heavy cloth when handling. Adjusting the Mower Deck Leveling deckAdjust the deck while the mower is on a level surface.

Make sure the tires are inflated to the correct pressure. See “Technical Data” under Transmission. If tires are under or over inflated, you cannot properly adjust your deck.Four slots control the height and pitch of the mower deck. The deck should be adjusted slightly higher in the rear.NOTE:To insure accuracy of leveling procedure, mower deck drive belt must be installed prior to leveling deck.1. Wear heavy gloves. Turn each outer blade tip to align with the deck or in a side-to-side manner.2. Measure from the floor surface up to the bottom of the blade tip on the discharge side of the mower deck.

Retain this measurement. Move to the opposite side, check that measurement is the same. If adjustmentis required, loosen the locknut and move mounting bolt up or down in slot until both side-to-side measurements are equal. Retain measurement.3.

Turn both outer blades to align with the deck in front-to-rear manner. Reposition rearmounting bolts up or down until rear of mower deck is positioned level to 1/ 8' higher in the rear than the side-to-side measurement.4. Confirm measurements once again. Blade tips should be level in a side-to-side manner.

In the rear, blade tips should be level to 1/ 8' higher than side-to-side measurement. In the front, blade tips should be level to 1/ 8' lower than side-to-side measurement.NOTE: This will place the mower deck in a base measurement position. Additional adjustment may be required to achieve desired cut for the type of grass or conditions being mowed. Anti-scalp rollersAnti-scalp rollers are properly adjusted when they are just slightly off of the ground when the deck is at the desired cutting height in the operating position.

Anti-scalp rollers then keep the deck in the proper position to help prevent scalping in most terrain conditions.IMPORTANT INFORMATIONAdjust anti-scalp rollers with the mower on a flat level surface.The anti-scalp rollers can be set in three positions:. Upper position 1½ to 2½' (38 to 64 mm) grass. Middle position 2½' to 4' (64 to 102 mm) grass. Lower position 4' to 6' (102 to 128 mm) grass.The rollers should be approximately ¼' (6.5 mm) from ground. Do not adjust the rollers to support the deck. CleaningRegular cleaning and washing, especially under the mower deck, will increase the machine’s life-span.

Make it a habit to clean the machine directly after use (after it is cooled), before the dirt sticks.Do not spray water on the top of the mower deck. Use compressed air to clean the top side of mower deck. Regularly clean deck and underside of the deck with normal water pressure. Do not use a high pressure washer or steam cleaner. Avoid spraying engine and electrical components with waterDo not rinse hot surfaces with cold water.

Let unit cool before washing.IMPORTANT INFORMATIONUse protective glasses when cleaning and washing. Caster WheelsCheck every 200 hours. Check that wheels rotate freely. If wheels do not rotate freely take the unit to your dealer for service.Foam filled tires or solid tires will void the warranty.Removal and installation of caster wheelRemove nut and caster bolt.Pull the wheel out of the yoke and take care of the spacer.Install in reverse order. Tighten caster bolt.IMPORTANT INFORMATIONDO NOT add any type of tire liner or foam fill material to the tires. Excessive loads created by foam filled tires will cause premature failures.Only use O.E.M. Specified tires.

HardwareCheck daily. Inspect the entire machine for loose or missing hardware.

Hydraulic Pump Fluid ChangeThis transaxle is designed with an external filter for ease of maintenance. To ensure constant fluid quality levels and longer life an oil filter change interval of every 200 hours is recommended.The following procedure can be performed with the pump installed in the vehicle, and the vehicle on level ground.

Apply the bypass valve and lock the vehicle parking brake.1. Place an oil drain pan with a two gallon capacity beneath the oil filter. Remove the oil filter from the pump.2. After the oil has drained, wipe the filter base surface off and apply a film of new oil to the gasket of the new replacement filter.3.

Install the new filter by hand, turn ¾ to one full turn after the filter gasket contacts the filter base surface.4. Drain old oil filters of all free-flowing oil prior to disposal. Place used oil in appropriate containers and dispose of it in accordance with laws in your area.5. Remove the cap from the pump’s expansion tank located on the vehicle frame.6. Fill reservoir with SAE 10W30 oil to just above the MIN-ADD line on the reservoir.

After purging, check levels and add oil if necessary.7. Reinstall the tank cap by hand. Do not overtighten.8. Proceed to the purge procedure.

PurgingDue to the effects air has on efficiency in hydrostatic drive applications, it is critical that it is purged from the system.These purge procedures should be implemented any time a hydrostatic system has been opened to facilitate maintenance or any additional oil has been added to the system.The resulting symptoms in hydrostatic systems may be:. Noisy operation. Lack of power or drive after short term operation.

High operation temperature and excessive expansion of oil.Before starting, make sure the pump is at the proper oil level. If it is not, fill to the specifications outlined earlier. Pump filter2. Pump reservoir3. Fluid fill linesChanging the hydraulic pump oil filterThe following procedures are best performed with the vehicle drive wheels off the ground, then repeated under normal operating conditions.1. Disengage the brake if activated.2. With the bypass valve open and the engine running at fast idle, slowly move the directional control in both forward and reverse directions (5 or 6 times).

As air is purged from the unit, the oil level will drop.3. With the bypass valve closed and the engine running, slowly move the directional control in both forward and reverse directions (5 to 6 times). Check the oil level, and add oil as required after stopping the engine.4. It may be necessary to repeat Steps 2 and 3 until all the air is completely purged from the system. When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds, then the transaxle is considered purged.5. After the vehicle has been used two times, the oil level should be checked while the oil is cold and adjusted accordingly.

TROUBLESHOOTINGProblemCauseEngine will not start.Blade switch is engaged. Steering controls are not locked in the neutral position. Driver is not sitting in the driver’s seat. Parking brake is not activated.Battery is dead. Contamination in the carburetor or fuel line. Fuel supply is closed or the shutoff valve for the fuel tank is inthe wrong position. Clogged fuel filter or fuel line.Ignition system faultyStarter does not turn the engine over.Battery is dead.

Poor contact of the battery terminal cable connections.Blown fuse. Fault in the starter safety circuit. See Checking the SafetySystem in the “Maintenance Section”Engine runs rough.Faulty carburetor. Choke control is pulled out with a warm engine.

Clogged fuel filter or jet. Clogged ventilation valve on the fuel cap. Fuel tank nearly empty.Fouled spark plugs. Rich fuel mixture or fuel-air mixture.Wrong fuel type.Water in fuel.Clogged air filterEngine seems weak.Clogged air filter.Fouled spark plugs.Carburetor incorrectly adjusted. Air trapped in hydraulic systemMachine vibrates.Blades are loose. Blades are incorrectly balanced.Engine is loose. Winter StorageAt the end of the mowing season, the machine should be readied for storage (or if it will not be in use for longer than 30 days).

Fuel allowed to stand for long periods of time (30 days or more) can leave sticky residues that can plug the carburetor and disrupt engine function.Fuel stabilizers are an acceptable option as regards to the sticky residues that can occur during storage.Add stabilizer to the fuel in the tank or in the storage container. Always use the mixing ratios specified by the manufacturer of the stabilizer.

Run the engine for at least 10 minutes after adding the stabilizer so that it reaches the carburetor. Do not empty the fuel tank and the carburetor if you have added stabilizerWARNING!Never store an engine with fuel in the tank indoors or in poorlyventilated spaces where fuel vapor can come in contact with open flames, sparks, or a pilot light such as in a boiler, hot water tank, clothes dryer, etc. Handle the fuel with care.

It is very flammable and can cause serious personal injury and property damage. Drain the fuel into an approved container outdoors and far away from open flame. Never use gasoline for cleaning. Usea degreaser and warm water instead. To ready the machine for storage:1.

Thoroughly clean the machine, especially under the mower deck. Touch up damage to the paint and spray a thin layer of oil on the underside of the mower deck to avoid corrosion.2. Inspect the machine for worn or damaged parts and tighten any nuts or screws that may have become loose.3. Change the engine oil; dispose of properly.4. Empty the fuel tanks or add a fuel stabilizer.

Start the engine and allow it to run until the carburetor is drained of fuel or the stabilizer has reached the carburetor.5. Remove the spark plug and pour about a tablespoon of engine oil into the cylinder. Turn over the engine so that the oil is evenly distributed and then refit the spark plug.6. Lubricate all grease zerks, joints, and axles.7. Remove the battery. Clean, charge, and store the battery in a cool place, but protect it from direct cold.8. Store the machine in a clean, dry place and cover it for extra protection.

ServiceWhen ordering spare parts, please specify the purchase year, model, type, and serial number.Always use genuine Dixon spare parts.An annual check-up at an authorized service workshop is a good way to ensure that your machine performs its best the following season.

KODIAK® ELS-60Safety Instructions&Operator’s ManualIMPORTANT - READ CAREFULLYThe Dixon® ZTR® mower is both easy andfun to operate. However, any power mowermust be operated properly to be safe. It isnot a toy or a recreational vehicle. Beforeyou start to use the mower, read thisOperator’s Manual carefully. It containsvaluable information that is necessary forthe safe operation of the machine.